INTRODUCTION: Total Productive Maintenance (TPM) is a proactive approach to maintenance management that aims to maximize the efficiency and effectiveness of equipment and processes within a manufacturing facility. Originating in Japan in the 1960s, TPM has evolved into a widely adopted methodology embraced by industries worldwide. At its core, TPM focuses on empowering employees, opti...

Within the realm of process improvement and quality management, organizations often turn to structured methodologies to navigate the complexities of enhancing operational efficiency and satisfying customer needs. Two such methodologies, DMAIC and DMEDI, stand out as pillars of Six Sigma philosophy, each offering distinct approaches tailored to specific objectives. In this blog post, we e...

What is OEE? OEE which stands for “Overall Equipment Effectiveness”, is a key manufacturing performance indicator (KPI) that compares your system’s ideal performance to its real performance. By integrating Availability, Performance, and Quality, OEE offers a comprehensive framework for identifying and addressing inefficiencies across the production spectrum. Its role as a diagnostic t...

No amount of maintenance can improve the reliability of an asset beyond its Inherent reliability or designed-in reliability. However, Operational Reliability of an asset can be improved by a good maintenance practice. This is not to support the argument that inherent reliability of an asset cannot be sustained, because the ultimate goal of any maintenance activity, is to do so. Maintenan...